AutoBaler Selection Guide

Use this simple table to SELECT the correct Autobaler for the application.

Industry Type:	Waste Transfer Stations & MRF's		Waste Paper companies		Recycling Companies		Manufacturing Plants, printers & convertors		Warehouses and Distribution		Manufacturers of Alum-foil and packaging
Material	MSW, waste paper, plastic, packaging etc.		Any kind of waste paper, cardboard packaging, etc.		Cardboard, packaging, Plastic, PE, PET, Cans etc.		Corrugated trim, newspapers, magazines		Cardboard, plastic, packaging etc.		Alum-foil , thin Alum-sheet and cans
Baler Model Selection	110-75	110-110	110-75	110-110	75-75	110-75	75-75	75-110	75-75	75-110	75-75	75-110
General Specifications
Feed density (kg/m3)	100 - 180		80 - 120		40 - 60		25 - 50		25 - 50		25 - 50
Size of material	medium	large	small	medium	smaller/Trim	medium	small	large	medium	large	smaller/Trim	medium
Hopper opening  (cm)	160x120	190x120	160x120	190x120	130x80	160x120	100x80	160x80	130x80	160x80	100x80	160x80
	160x104		160x104			160x104
Press force (t)	81-100	127-200	64-81	100-200	39-64	64-91	45	80	45	61	39-64	64-81
Specific press(kg/cm2)	5 – 17 kgs/cm2
Power (kW)	44-60	90-135	30-60	60-90	22-44	18.5-60	22-44	33-60	22-30	22-44	22-44	30-44
Capacity (t/h)	14-24	30- 40	8-10	13- 30	5- 10	8- 13	5- 10	8-13	5-8	2.7-10	5-10	7-10
Capacity (m3/h)	140-200	270-300	160-260	230-300	100-200	160-260	100-200	160-260	100-150	150-200	160-260	150-200
Bale weight- (kg)	500-700	900-1200	500-600	800-1000	250-350	300-450	300-400	450-600	300-400	450-600	450-600	500-900
Feeding method	Conveyor	Conveyor	Conveyor	Conveyor	Conveyor	Conveyor	Air Conveyor	Conveyor	By hand, bin tipper	Conveyor	Air Conveyor	Conveyor

This table is for general information purposes only. A specific baler configuration is built up using a selection of hydraulic power units and feed openings.

Please enquire for a specific quotation to suit your application.

Secrets of Efficient ATS Baling Presses

1. Robust Construction with Long Service Life
   Simple and robust construction enables flawless operation, easy installation, maintenance, and long service life. By design it enables cost effective transport and simple installation of the machine in confined areas. The interior of the pressing chamber is made of wear-resistant steel plates (Hardox). The design theosophy used through is to keep it simple as possible.
    
2. Low Energy Consumption
   The control system monitors the volume of material being processed automatically selecting power required and operational mode of the hydraulic unit to ensure minimal energy consumption. Also by utilising internal hydraulic pumps provide silent and smooth operation. The standard hydraulic power units are based around single or tandem pumps 15kw; 22kw, 30kw, and 45kw are installed as single unit.
    
3. Standard Constituent Parts
   The main parts of the machines, such as hydraulic units, part of auto-tier, Pre-press and main platen and software are the same for all models. This enables standardized production, short delivery times, quality, and spare parts in stock.In addition we use only use propriety components from manufactures such as Siemens PLC’s and Dennison and Parker Hydraulics.
    
4. Complete Control over the Operation
   With the user-preset material programs, this enables the ATS presses to bale different materials; time and time again. When required the material setting can be changed by selecting the ‘name’ of the material to be baled next. The PLC controls remember the settings to make a perfect baler first time. This feature is very useful, for waste merchants with multiply materials. The baler displays information on a Siemens 314+ touch screen control panel this shows the current operation of the baler as well as the status and fault alarms and conditions.
    
5. Unique Pre-compress System
   ATS Baling Presses have a unique, fast operating pre-compressing system (3-5 seconds), which enables better feeding and the operation of the press conveyors without cyclical stops, as the hopper can always be full.
    
6. Quick and Simple Auto-tier
   The auto-tier is a very simple and reliable mechanism in our machines it can be easily cleaned and maintained. The Auto-tire can be mounted vertically or horizontally.
    
7. Innovative Bale Chamber Construction
   The bale chamber (channel) is made in a unique way with 4 sided squeeze pressure on a large surface of a bales. The design of the channel is an important factor in ensuring good quality solid bales.

The way of fixing the channel to the machine ensures complete integrity, simple assembly, and exchangeability. The channel pressure (tension) can be set for each type of material independently, and is controlled by a proportional valve; this is select by the material pre-set program.